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debbens clutch cable
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- mick znone
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- Joined: 13th Jun 2008
- Location: Cornwall
debbens clutch cable
well, what a day thats been
OK, has anyone come up against this one. i bought a clutch cable from debbens, next day delivery, great. the bloke says one cable fits all 1973 to 1980 z1 to z1000. on putting the nipple in the housing behind the sprocket plate, i find there is to much nipple and i cant fit the split pin through. do i grind it down? will that not weaken the strength of the remaining cable? or is there another solution? very gratefull of help guys, as its been a bit of a day.

I DONT CARE, IN OR OUT BUT IM ENJOYING THE DEBATE......................ARMSTRONG MT500. a pushbike, waves.....addict, no offence
- Ginger Bear
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- mick znone
- Hardcore
- Posts: 6880
- Joined: 13th Jun 2008
- Location: Cornwall
- mick znone
- Hardcore
- Posts: 6880
- Joined: 13th Jun 2008
- Location: Cornwall
I've always just used pattern cables when replacing them on bikes, Hi-lex are the company that do them and they never gave any problems once fitted, I bought a new clutch cable for this Z I have now on ebay for £9, they're bike specific too, perfect job.
I'm thinking of getting one of those nice hydraulic conversions from Germany at some stage down the line, after I sort everything else out firs tho
I'm thinking of getting one of those nice hydraulic conversions from Germany at some stage down the line, after I sort everything else out firs tho

- Ginger Bear
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- mick znone
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thanks Bear, that does help , that's just what i needed to hear, i now know that it must be a fault with the oversize nipple. i will phone them this morning. no complaints against debbens, these things happen.
I DONT CARE, IN OR OUT BUT IM ENJOYING THE DEBATE......................ARMSTRONG MT500. a pushbike, waves.....addict, no offence
- mick znone
- Hardcore
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- Joined: 13th Jun 2008
- Location: Cornwall
ok, i phoned debbens, no problem obviosly. sending it back, when they have some more arrive from usa they are going to check if there is one with a smaller nipple. the one going back had a 5 mm nipple, i need a 3.5 mm nipple, didnt want to file it down as i didnt want to weaken it. the old onehas 3.5 mm. .......strange.......also to much nipple talk for me to handle 

I DONT CARE, IN OR OUT BUT IM ENJOYING THE DEBATE......................ARMSTRONG MT500. a pushbike, waves.....addict, no offence
- Ginger Bear
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- Posts: 6850
- Joined: 16th Dec 2008
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- mick znone
- Hardcore
- Posts: 6880
- Joined: 13th Jun 2008
- Location: Cornwall
- mick znone
- Hardcore
- Posts: 6880
- Joined: 13th Jun 2008
- Location: Cornwall
Ginger Bear wrote:Just measured my nipple....... 6.6mm at the fat end & 4.0mm at the skinny end![]()
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OK, thanks Bear, i think i should take the file to it then, if you have one at 6.6, means mine is smaller, story of my life


I DONT CARE, IN OR OUT BUT IM ENJOYING THE DEBATE......................ARMSTRONG MT500. a pushbike, waves.....addict, no offence
- mick znone
- Hardcore
- Posts: 6880
- Joined: 13th Jun 2008
- Location: Cornwall
well b;gg;r me
i can be an idiot. i can file the front of the thick bit of nipple down, thus not touching the inner cable at all.
didnt see it yesterday, can see it today. 






I DONT CARE, IN OR OUT BUT IM ENJOYING THE DEBATE......................ARMSTRONG MT500. a pushbike, waves.....addict, no offence
- Ginger Bear
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