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Z1000R and Z1000J Project - Oven baked paint - carbonfiber

Work in Progress

Moderators: KeithZ1R, chrisu, paul doran, Taffus

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RoyNorway
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#211 PostAuthor: RoyNorway » Sun Apr 19, 2009 6:20 pm

The square head light society...

Before I do the varnish on the carbon parts I need to check that the part fits.
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Making a template for the adapter behind the foot rester adapter... This is because of the Busa swing is much wider, so I need more space then original.
Also this will strengthen the whole construction.
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And finally, I have decided to use a square headlight!
I think square suits better the old style, so I will try to "take" back the lines to the 80`S again with a sqaure headlight.
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Also a little demonstration on the carbon:
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This is a weight just over 3kg.

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Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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kano
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#212 PostAuthor: kano » Sun Apr 19, 2009 9:50 pm

i think most ppl like myself are lost for words!
keep practicing lol.
i live and ride in the states but im British and bloody proud of it!

http://www.kz1000r.com/
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RoyNorway
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#213 PostAuthor: RoyNorway » Thu Apr 23, 2009 7:49 pm

Thanks kano!
More practicing :lol: :lol:


WHAT I DID YESTERDAY.


Here is the aluminum for the adapter, solid size.
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And after.
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Last adjust before sanding and varnish on the carbon.
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And Gun-Kote...Straight from the oven. :P :P
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Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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RoyNorway
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#214 PostAuthor: RoyNorway » Thu Apr 30, 2009 10:36 am

KING OF BLING.

Well, what can I say, those who have been reading these project knows that the BLING factor is high!
So one thing I know, no one can steal my Mikuni RS36 set after I am done with them! :P :P
They are easy to recognize!

I have two of those sets, but they are market differently, the oldest? one says:
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T36 D3P.

The other set says:
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T36 D3C.

Anyone who knows if there are any differences, or the history?

This is what they looked like, its no point polishing them up, for to repeat it again and again...The only cure is paint! (surprise?)
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Ready for Gun-Kote.
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From the oven.
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Bling!
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So now is left to build them up again with new gaskets, and new parts where its necessary.
Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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#215 PostAuthor: Pigford » Thu Apr 30, 2009 3:44 pm

Roy, thats looking really smart.... and... errrr....... blingy :wink:

This thread has had the most viewings.... Great work, keep it coming :twisted:
And on the 7th day... Zeds were created!
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#216 PostAuthor: PJ » Thu Apr 30, 2009 4:05 pm

Keep going Roy, can't wait for the next posting :P
WHO NEEDS DRUGS - WHEN YOU HAVE A ZED!!
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RoyNorway
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#217 PostAuthor: RoyNorway » Fri May 01, 2009 8:50 pm

Thanks boys! :lol:

Its getting closer each day now...

I am thinking that since I first have started with BLING, I better continue.
:twisted: :twisted: :twisted:
Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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#218 PostAuthor: RoyNorway » Tue May 05, 2009 8:51 pm

GOLD SYNTHETIC ENFORCED CARBON!


Yes, and i can tell you that it is a nightmare to cut those gold threads, but after the resin is hardened it is no problem, but before? --->> :twisted: :twisted: :twisted: :twisted:


Here is the 1000J tank.
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Those q tip are removed BEFORE I dragged the carbon over, otherwise they would tear the carbon cloth.

After a very long an accurate degreasing on the tank its time to measure out how the cloth will actual fit.
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Now the Q tip and those two bolts on top are back, otherwise I never would find those holes again.
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After one layer with resin, I started on saturday, an still I am working on it, two layers a day, using rubbergloves massaging in the resin, 8 layers total pr today.
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Also working on the headlight.
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And a little view of the rear light. The template.
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I will fill the rear light up with LED,s. :twisted: :xbou
Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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#219 PostAuthor: kano » Tue May 05, 2009 9:45 pm

ok Roy enough with the carbon dude.

whats next diamond studded handle bars?

you are the Norwegian king of bling lol.
i live and ride in the states but im British and bloody proud of it!



http://www.kz1000r.com/
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Rich
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#220 PostAuthor: Rich » Wed May 06, 2009 6:49 pm

Looking good Roy. How well is the carbon taking the shape round the tank? Are you managing to deform it to fit or having to cut it?
If you etch a circuit board and feed the leds via two resistors you can have them dual intensity for brake lights and rear lights.
Rich
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RoyNorway
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#221 PostAuthor: RoyNorway » Wed May 06, 2009 7:47 pm

kano wrote:ok Roy enough with the carbon dude.

whats next diamond studded handle bars?

you are the Norwegian king of bling lol.




:D
Well, the 1000R will not be a bling, :lol: :lol: :lol:


Rich:

Thanks! :)

The gold carbon is very easy to drag around curves and fits very well, the only problem has been cutting it...
And I have tried really expensive pro scissors. :evil:
That black carbon is no problem with cutting.

I am using high intensity leds, just for to use dual resistor solution. :)
I think that will be nice.
Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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#222 PostAuthor: Rich » Thu May 07, 2009 6:44 pm

I am using high intensity leds, just for to use dual resistor solution.

that's what I have in the back of the Harris, work well but lacquer the board / solder after washing excess flux off as it oxidises quickly.

Have you tried a good set of serrated scissors? Check out fly-tying (fishing) stockists.
Rich
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RoyNorway
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#223 PostAuthor: RoyNorway » Thu May 07, 2009 7:24 pm

Rich:

Thanks for advice about scissors, I will check that out.

Yes that copper clad boars starts oxidize quick.
I have some old stuff left from when I built some WIFI-wireless network antennas.
With copper on both sides.
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Soldered together, as a first quick and solid way to attach the boards.
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Carbon...
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Using copper clad as a casing for the backlight makes it easier to fit in the led,s, soldering the negative leg straight to the housing.
Z1000J 82 model, and Z1000R 83 model, And The Calfshit-GPZ1100-
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big green bus
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#224 PostAuthor: big green bus » Tue May 12, 2009 9:25 pm

very impressive keep the pic's coming
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#225 PostAuthor: surfer69 » Sat May 23, 2009 8:12 am

Looking very... er bling.

PS when you've finished with the hard drives, make sure you get the magnets out of them, brilliant for the workshop..... extremely powerful, if a little fragile.
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