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Zed 900 road racer .

Work in Progress

Moderators: KeithZ1R, chrisu, paul doran, Taffus

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zed1015
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#196 PostAuthor: zed1015 » Sun Feb 03, 2013 12:56 pm

Rich wrote:you need to make an English wheel


Did make one years ago for car panel work using a big roller bearing etc and it sat gathering dust and taking up space so gave it away as i never intended doing that sort of work again..
Would have been no real use here though as the alloy is 3mm thick so the main job of planishing with the hammer was unavoidable and the smoothing a minor job in comparison.

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#197 PostAuthor: yantosh » Sun Feb 03, 2013 1:01 pm

the 3mm was prob a pain in the arse to shape, but with the trade off of being plenty strong and plenty aluminium to sand smooth

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#198 PostAuthor: zed1015 » Sun Feb 03, 2013 1:14 pm

yantosh wrote:the 3mm was prob a pain in the arse to shape, but with the trade off of being plenty strong and plenty aluminium to sand smooth


Yeah! that was the idea (and it's the only thickness these road signs come in :lol: ) got it down to less than a 1/3 of a mill removed so plenty strong.
Just need to conjure up some tidy looking mounts and the jobs a gudun :wink:

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#199 PostAuthor: Crofty » Sun Feb 03, 2013 4:21 pm

Nice job on the mudguard Rob, definately miles better than the Yam one you were going to use, worth the blisters!

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#200 PostAuthor: zed1015 » Wed Feb 06, 2013 7:55 pm

Mudguard mounted.
Not a lot of scope with the forks only having mounts on the front of the legs so some alloy 'Y' brackets are the best solution.
I plan to paint them black so they blend in and the polished guard will float above the tyre.


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A quick mock up with the bodywork back on and a look out in the daylight to check the lines are right
Image

Decided the bare ally looks good so the planned KR paint job is out and lots of polishing is in.
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#201 PostAuthor: Crofty » Wed Feb 06, 2013 10:34 pm

Looks great Rob :)

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#202 PostAuthor: 750steve » Thu Feb 07, 2013 12:41 am

Good call on the polishing. The silver forks & swingarm will tone in well perfectly

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#203 PostAuthor: yantosh » Thu Feb 07, 2013 7:43 pm

good call on keeping the tail

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#204 PostAuthor: Keefleaf » Thu Feb 07, 2013 10:50 pm

Just catching up on this thread,..."Bloody Marvalous". :up

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#205 PostAuthor: dixiethedog » Thu Feb 07, 2013 11:53 pm

I agree with the last comment. :D

Going back to the front mudguard,did you use the xjr one as a bit of a buck?? Id love to have a go at making one,but have zero experience in doing that kind of thing,but an eager mind. Guessing a bit,but did you form the radius first to match the tyre and then beat the sides???
Id love to hear more,if you would be kind enough to share??
:D
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#206 PostAuthor: zed1015 » Fri Feb 08, 2013 8:26 pm

I didn't use the XJR muddy at all.
I cut out the ally plate the same width as the forks and guestimated the length needed (it could always be trimmed later) the ends were then radiused to match the width.
I used black marker grid lines as a guide.
Beating along the length pushed the metal sideways to curve around the tread towards the rim and beating across the guard helps create the fore and aft radius to match the tyre circumference.
That is a very simplified explanation as the curvature in all directions is a combination of both actions.
If you look at the pic you may see i don't go right up to the edge.
There is an unbeaten area around 15mm wide that is unstretched and this part trys to remain in the original shape/size which helps pull the sides round.
I have no training , everything i do is self taught and this mudguard was formed using only a ball pein hammer and 14lb lump hammer head in the vice as an anvil, no bag of sand or english wheel.
Time for you to get the hammers out :wink:
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#207 PostAuthor: dixiethedog » Sat Feb 09, 2013 12:08 am

Wanted,plastic front mudguard for blade forks.....

You make it sound easy,but I think youve some great skills there! Thank you for explaining it to me. Id really love to get a shorty polished muddy in a sort of LTD style,for a 17 inch wheel.
I might give it a try with some alloy sheet I have,but dont expect to see any pics! :D
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#208 PostAuthor: yantosh » Sat Feb 09, 2013 11:14 am

i cheated as well Dixie and used a blade muddie :P

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#209 PostAuthor: Padders » Sat Feb 09, 2013 2:41 pm

Good call with the bare alloy Rob looking forward to seeing her finished and on the road.
PUM 13

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#210 PostAuthor: dixiethedog » Sat Feb 09, 2013 11:03 pm

I look forward to seeing it finished,but dont be painting the mudguard! :D If you need a painted one,I can do you a swop. :lol:
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