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Daves Z1A Project

Work in Progress

Moderators: KeithZ1R, chrisu, paul doran, Taffus

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DaveZ1
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#16 PostAuthor: DaveZ1 » Mon Dec 05, 2011 9:00 pm

No secret guys just lots of time and patients and cleaning!
The resto process went something like this....
First a complete strip down taking lots of pics as you go, then de-grease in the hot aqueous cleaning tank and stiffish brush. Then I replaced the caps and float bowls and blanked off every orifice and into the glass bead blasting cabinet to give the aluminium a nice finish.
Take the bowls and caps back off and another good clean in the aqueous tank rodding and blowing out all the galleries. Re- assemble using nice new screws and polishing the caps and outer faces of the bowls.
The circular inserts come out of the bead blast with a nice finish but require a couple of coats of clear lacquer to seal them. The throttle return spring needed re-plating but found a NOS one on E-Bay USA for £8 so saved me the bother.
The throttle and choke rods are originally chromed so made new ones out of stainless steel and polished them...no more rust! also polished up the old spring ready for re-plating if anyone needs one.
The throttle linkages to the sliders were a bit intricate but a careful strip down and clean was all that was needed.see pic of cleaned one next to original. Thats about it bit of work but am really pleased with the result. Image

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Sidestand

#17 PostAuthor: DaveZ1 » Mon Dec 05, 2011 9:09 pm

Thanks pertonpc! :up This is my first Z so dont always know how things should look. Looks like I will have to respray it once the heats been on it to straighten it out. Oh well nuther job on the list :roll:

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#18 PostAuthor: pertonpc » Mon Dec 05, 2011 10:26 pm

Dave,
You are very welcome. I tidied a Z1-b up about 12 months ago so it's great to watch what you are doing and re-live it a bit. Just tell me to sling it if I get too picky :wink:

I can tell by the effort you are putting in that you want this one to be bang on.

here's the side stand as should be -

http://www.ebay.co.uk/itm/Z1-900-KZ900- ... 2eb331ca04

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#19 PostAuthor: DaveZ1 » Tue Dec 06, 2011 1:12 am

Pertonpc,
No worries, just tryin to do it right and do the old girl justice I appreciate all the help I can get.

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#20 PostAuthor: rogz1a » Wed Dec 07, 2011 7:45 pm

Lovely job so far, Dave, from a fellow Z1A owner. Watching this with interest. Carbs look very impresive,thats one job I have to tackle in the future. :resp

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#21 PostAuthor: Is Vic There » Wed Dec 07, 2011 8:32 pm

Avery nice job Dave, carry on :lol:
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Bling!

#22 PostAuthor: DaveZ1 » Fri Dec 09, 2011 6:04 pm

Got a call from prestige electroplating yesterday to say my bits were ready to pick up. So I had a drive down today and must admitt was more than a little apprehensive about what sort of job they had done. In my experience nothing is ever as good as you would like it to be right! :roll: ........Wrong :P :P . I am absolutely delighted with the result and should not have worried. No wonder they come so highly reccomended. Cant wait to get the motor together and in the frame so I can start bolting some of these goodies on. The job they have done was certainly worth the wait!
ImageImageImageImage

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#23 PostAuthor: davy thomson » Fri Dec 09, 2011 7:13 pm

Very nice,going to be a nice resto this.
1000 posts reached that will do for me,over and out.been fun.

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#24 PostAuthor: DaveZ1 » Thu Dec 22, 2011 5:13 am

Just like to say a big thank you to Al Marshall for pulling me out of the brown stuff with my speedo :up He put right my first attempt at restoring Z1 clocks and managed to snap off the pointer shaft :roll: All good now though see pics :D
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Now on with engine rebuild so I can get it back into the frame. Pistons cleaned up nicely just needed a new set of rings also Fitted the new cam chain and guides and new valve stem oil seals and torqued down the head ready to time up the cams.
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#25 PostAuthor: DaveZ1 » Thu Dec 22, 2011 5:23 am

Just got my front brake master cylinder back from Mikey and I am well pleased with the anodising job he done for me :D :D The cap which is the original finish now actually matches the master cylinder :up unlike when I got it back from Moss metal finishings :roll: Will post the before and after pics shortly to show how a proper job should look. Nice one Mikey :brav

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#26 PostAuthor: davy thomson » Thu Dec 22, 2011 9:56 am

Nice job on the clocks might get mine done,(now were did the wife leave her purse) :??
1000 posts reached that will do for me,over and out.been fun.

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#27 PostAuthor: Ginger Bear » Thu Dec 22, 2011 7:44 pm

Some nice work going on there Dave. :up
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# 104

Phil Churchett Award Winner 2011 & 2016 :D
Buzzworkz Best Modified Zed 2016

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#28 PostAuthor: Is Vic There » Thu Dec 22, 2011 8:34 pm

Very nice job, very nice :D
Z1000R ELR, Z1100R ELR, GPz900R A1, GPz750 Turbo, Norton F1, Harris Mag 2, Harris Mag 5, Yamaha YZR750SP, Triumph Steve McQueen, Suzuki RGV250 Sheene Rep, Suzuki RG500 Walter Wolf, Suzuki RG250 Walter Wolf, Aprilia RS250, Yamaha YL1, RG500. H**** NS400.

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#29 PostAuthor: Royalratch » Thu Dec 22, 2011 10:39 pm

Loving this, seriously impressive - subscribed.

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Master cylinder

#30 PostAuthor: DaveZ1 » Fri Dec 23, 2011 12:19 am

As promised a couple of pics to showcase the great work done for me by Mikey.
The first pic is the black :bli anodising I got back from Moss metal finishing.
The secound pic is the result of some sterling work from Mikey to put it right
and at a third of the price...... You Know where to go :up
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