Headlight Ears - diagram?

[JohnC]

Does anyone know if there is a diagram showing how the various parts, rings, rubebrs etc go together?

[z1bman]

Tag Part # Description Price Qty
1 44001-162 FORK-FRONT | Z1 Not Available
1 44001-162 FORK-FRONT | Z1-A Not Available
1 44001-162 FORK-FRONT | Z1-B Not Available
2 44062-003 BOLT-FORK TOP Not Available
3 44046-015 'O' RING FORK TOP Not Available
FORK-FRONT Not Available


4 461DA0800 WASHER-SPRING,8MM $2.97
6 44039-073 HEAD,STEERING Not Available
7 44041-042 BOLT-STEERING STEM H Not Available
8 410AA0800 WASHER-PLAIN-SMALL,8MM $2.97
9 92020-007 NUT FUEL TANK FRONT Not Available
10 44064-005 WASHER,FORK COVER $9.64
11 92047-012 CONE,STEERING STEM $7.92
12 92022-231 WASHER,PLAIN $2.97
14 44037-09B UNAVAILABLE IN PRICE BOOK Call Us
15 461DA1200 WASHER-SPRING,12MM $2.97
16 92003-064 BOLT-HEX HEAD,12X36 $8.94
17 44028-039 SPACER Not Available
18 44029-019 GUIDE-FORK SPRING Not Available
20 44034-072 COVER,R.H FORK Not Available
21 44064-025 GUIDE,FORK COVER Not Available
22 44064-008 WASHER,FORK COU GUID Not Available
23 44045-038 GASKET,FORK COVER $2.97
24 44026-071 SPRING,FORK Not Available
25 44013-037 TUBE,FORK INNER Not Available
26 44022-027 CYLINDER-FORK Not Available
27 44018-009 PISTON,FORK Not Available
28 44044-019 CIRCLIP,FORK PISTON Not Available
29 44010-032 DUST SHEILD,FORK $14.36
30 44044-012 CIRCLIP-OIL SEAL FIT $10.92
31 44043-044 WASHER-OIL SEAL FIT $4.71
32 92049-1216 SEAL-OIL,FORK OUTER P $10.57
33 44005-065 TUBE,LH,FORK OUTER Not Available
34 44006-063 TUBE,RH,FORK OUTER Not Available
35 44045-002 GASKET FORK DRAIN PL $2.97
36 220AA0408 SCREW-PAN-CROS,4X8 $2.97
37 92004-1009 STUD,8X35 $2.97
38 44063-014 HOLDER,FRONT AXLE Not Available
38 44045-057 GASKET,FORK CYLINDER $2.97
40 44041-040 BOLT-FORK CYLINDER $3.53
41 92017-013 NUT,LOCK,8MM $3.76
42 27016-048 LOCK,STEERING Not Available

[Z903]

Having a few problems with the ears myself..
Is that part # 10 44064-005 WASHER,FORK COVER $9.64 meant to fit snugly on the fork tube?
I've put mine together on the Z1-A but that top washer on mine is a small "U" shape in profile part, that just seems to cover the sharp edge of the ears.
The upshot of this is if you grab the indicator arm and shake it a bit, the ears rattle against the fork tubes at the top??
Should this happen?

[z1bman]

if your bike has been fitted with taper roller bearing in the head stock it will prevent the top yoke from clamping the fork ears or you could try a new damper rubber no 23 in the diagram

[Z903]

if your bike has been fitted with taper roller bearing in the head stock it will prevent the top yoke from clamping the fork ears or you could try a new damper rubber no 23 in the diagram

Thanks, I hadn't thought of that
Yes it does have tapered bearings....guess that must be the reason then. I might dig up an O ring the right size and fit it inside the op of the ears.
The reason I asked was that top washer part is drawn (for what that's worth) with a lot more shape to it than the one I have?

[JohnC]

Thanks z1bman.

[JohnC]

Hi could I resurrect this topic as the photo is now missing and I'm just about to put the standard headlight ears on.

z1bman could you possibly put another photo up?

John

[z1bman]

hi john exploded view of parts has now been restored to my original reply

[JohnC]

Cheers for that m8