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Z1000 80's styled Café racer

Posted: Mon Aug 10, 2009 8:43 am
Author: RALPHARAMA
I think that's about the best description I can come up with for my project, given that I have no very firm plans, other than to say that, with Ludders help, I want to fabricate my own frame loosely based around a Harris Magnum 2 frame. I don't want any parts of the bike not to have been available any later than 1985 - so no upsidedown forks etc. I doubt I'll tune the engine as I really can't afford the heavy costs involved, though if I see some form of blower going cheap I might be tempted to have a go at going down that route. Money is very tight so I intend to build this project on a shoe string, making parts rather than buying stuff off the shelf as it were. I even intend to paint it myself. Jak of café racer fame has promised to teach me to spray and I have another friend who has a spray booth, though I do intend to buy a shed for that purpose one day.

I picked up the donor bike yesterday. I can't seem to trace exactly what the frame was, except to say it was some sort of US Limited (frame no JKAKZCK1XCB500207) This is really only of academic interest as the only part I will use is the headstock, and that only cos it'll be easier than trying to register a new frame with the muppets at DVLA, who couldn't organise a piss up in a brewery. The engine has been striped and lumped about a lot so I guess the chances of making it oil tight aren't good, but I'll keep me fingers crossed. The lump was still in the frame as the front engine mount was seized up, so I took the angle grinder to it :lol: I think I'll strip the motor as I did with the Old Gurl, and rebuild it checking absolutely everything from the gearbox up. I'd like to have it all vapour blasted, but I think that will be tooooo expensive, so it'll be the dremmel and tins of VHT paint I guess :lol:

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Lots of random parts we stuffed into plastic bins - God alone knows what's there, but clearly no front end nor wheels - hmm not a very complete bike huh?
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Having had to cut the front rail of the frame out to remove it I now have to remove the remains of the rubber engine mounts. Not sure what I'll use on the final bike, but probably not rubber mounts, hmm
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Bit of angle grind to be done here me thinks :lol:

Posted: Mon Aug 10, 2009 9:14 am
Author: BShaw
Good stuff, look forward to watching it, good luck.

Posted: Mon Aug 10, 2009 9:15 am
Author: BShaw
is it finished yet !

Posted: Mon Aug 10, 2009 10:06 am
Author: RALPHARAMA
BShaw wrote:is it finished yet !


Hang on,


I'll just take a quick look .....



..... er ...... not quite :lol:

Posted: Mon Aug 10, 2009 5:21 pm
Author: Pigford
Jack really has gone a lot to answer to..... Cafe Racer Kwaks abound :wink:

Hope you'll be able to reach the drop bars Ralphy :lol:

Posted: Mon Aug 10, 2009 8:01 pm
Author: coldsummer
Looks like it will be quite a challenging project Ralph. It will be interesting to see how it develops. :)

Posted: Tue Aug 11, 2009 6:44 am
Author: Ginger Bear
Good Luck Ralph,
I will watch this with interest!

Posted: Tue Aug 11, 2009 9:09 pm
Author: Thezedsintheshed
Ralph

you have PM

:D

Posted: Thu Aug 13, 2009 3:25 pm
Author: wierac21
Look forward to watching this progress through to its final stages as I am in debate of what my next project bike will be. I have always had a fondness for the cafe stylings as well as having a very small budget too. Keep up the good work.

Posted: Thu Aug 13, 2009 8:24 pm
Author: brian 450
I have been thinking about making my one into a cafe racer style latley

Posted: Thu Aug 13, 2009 8:47 pm
Author: Ginger Bear
Come on Brian, you need to 'Focus', Jack has a lot to answer to, his cafe racer is the bollocks, without doubt.
But we can't all have Cafe racer's + you've gone so far with yours, don't lose momentum now.