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new member with Z900 project

Work in Progress

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Ginger Bear
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#121 PostAuthor: Ginger Bear » Sat Dec 29, 2012 8:24 am

Try Dave at www.exhaustcraft.co.uk for your studs. My antivirus has blocked his website, but he does post on here as exhaustcraft so a pm may be quicker.
For a cheaper & quicker fix, take a look at what Ralph (VDUK) has just done with the help of Screwfix on his Shafted project.
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wilsonsjw11
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#122 PostAuthor: wilsonsjw11 » Sat Dec 29, 2012 9:24 am

The club hold a quantity of copper washers for the engine studs.
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#123 PostAuthor: zed1015 » Sat Dec 29, 2012 4:37 pm

LondonZ1 wrote: I have fitted sanctuary high tensile studs and nuts but the thread diameter must be the same as std studs. Not impressed.


All Hd studs use the same 10mm threads as the std studs, there is nothing wrong with that.
It is the waisted portion between the threaded ends on the std studs that is the weakness but you will never see the benefit of the HD ones anyway unless you are running a really serious motor.

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#124 PostAuthor: LondonZ1 » Sat Dec 29, 2012 11:55 pm

I guess it was all going too well. I managed to sort out the cam timing despite the absence of marks on the exhaust cam. The cams are aftermarket and I really should get around to measuring the lift to see if they are higher than standard. As I tightened the last of the cam cap bolts, it just kept on turning....

After a quick look at the help section, I ordered some thread repair coils. At least it's one of the outer bolts, so access is good. This is only the second stripped thread on the bike (the other was a spark plug) which is good going for what started out as an old wreck.

I've also glued some magnets into the rear disc and tapped a hole in the caliper carrier for the speedo sensor. I even managed to fit the Dyna S ignition despite instructions that would embarrass IKEA. Other jobs done include: fitting the pillion pegs, working out how to fit the Bulldock front mudguard, fitting the oil pump and sump pan and making a start on the wiring. I was hoping to fire the bike up in the next few days but the cam cap and exhaust stud problems will put that back a few weeks.

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#125 PostAuthor: Rich » Sun Dec 30, 2012 9:05 am

seems you have spigots fitted for a slip on exhaust? If so just take the copper gaskets out and replace with some exhaust sealant, wipe excess off before fitting exhaust or fit allen bolts instead of the studs as you should not need to take them out again.
Rich
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#126 PostAuthor: LondonZ1 » Sun Dec 30, 2012 9:43 am

Rich

That sounds like an excellent idea. Would copper high temp silicone gasket do the trick? I've already got some of that and I could still use the current studs. I plan to use aerotight nuts and there's just not quite enough thread for the locking ring to bite properly.

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#127 PostAuthor: LondonZ1 » Sun Dec 30, 2012 10:43 am

It's a lovely day so I wheeled the bike out for a quick photo. Couldn't resist putting the tank on to see how it will look.
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#128 PostAuthor: Ginger Bear » Sun Dec 30, 2012 10:48 am

That's gonna be one handsome beast! :drool :drool
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#129 PostAuthor: PJ » Sun Dec 30, 2012 10:53 am

Beautiful
WHO NEEDS DRUGS - WHEN YOU HAVE A ZED!!

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#130 PostAuthor: Pigford » Sun Dec 30, 2012 10:57 am

Well Fookin' LUSH :twisted:

Lovin' the paintwork :!:


But me fave part has gotta be them forks :xbo
And on the 7th day... Zeds were created!

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#131 PostAuthor: zkeith » Sun Dec 30, 2012 2:32 pm

that is absolutely stunning
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#132 PostAuthor: Mr Puffin » Sun Dec 30, 2012 5:33 pm

Hell Yes :twisted:
Last edited by Mr Puffin on Tue Jan 01, 2013 3:20 am, edited 1 time in total.

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#133 PostAuthor: chrisu » Sun Dec 30, 2012 9:21 pm

LondonZ1 wrote:It's a lovely day so I wheeled the bike out for a quick photo. Couldn't resist putting the tank on to see how it will look.



Very nice drew

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#134 PostAuthor: ADRIAN H » Sun Dec 30, 2012 9:31 pm

Very very loverly indeed.
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#135 PostAuthor: z1000puddin » Sun Dec 30, 2012 9:46 pm

That front end is f****g gorgeous. (As is the rest)
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