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Z1 Build

Work in Progress

Moderators: KeithZ1R, chrisu, paul doran, Taffus

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scott reid
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Z1 Build

#1 PostAuthor: scott reid » Tue Apr 10, 2012 7:56 pm

Ok, the bike is almost ready for the road, so I'm going to put up some pics of what has been done. Here's what I started with. Image Image

scott reid
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#2 PostAuthor: scott reid » Tue Apr 10, 2012 8:06 pm

The bike had been stored in a shed that had no door or window, it would have been as well being outside! He said it had lain ther for about 8 years. I bought it without hearing it running, always a concern, but it turned over on the kick start and felt like it had compression so I wasnt too worried. Image

shrekward
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#3 PostAuthor: shrekward » Tue Apr 10, 2012 8:06 pm

I have never been good with spanners etc. and that's why I'm always amazed at what you guys buy and what you end up with!
Such amazing dedication and knowledge, I am so envious!
Look forward to the finished article!

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psychogirl
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#4 PostAuthor: psychogirl » Wed Apr 11, 2012 8:32 am

I am with you shrek. You look at these amazing projects and think wow, then envy with a touch of depression kicks in :twisted:
Time and money are the main factors followed by 'the know how' or the 'know who'.
Looking forward to the next installment Scott. :D

scott reid
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#5 PostAuthor: scott reid » Wed Apr 11, 2012 5:55 pm

Tried on a set of USD forks and yokes and found that the forks hit the tank - time for new yokes! Image

scott reid
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#6 PostAuthor: scott reid » Wed Apr 11, 2012 6:00 pm

And here they are, well the top one anyway. They look big but aint too heavy. Image

scott reid
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#7 PostAuthor: scott reid » Wed Apr 11, 2012 9:00 pm

When Fer saw I was fitting an USD front end and wider wheel rims, he said 'Yi cannae use the standard swingerm - fit a ZRX yin' So he sourced one for me, this is it wedged into the frame.
Image

scott reid
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#8 PostAuthor: scott reid » Thu Apr 12, 2012 5:55 pm

Needed to sort out wheels next as there was a wee bit of rust in places!!
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#9 PostAuthor: scott reid » Thu Apr 12, 2012 6:03 pm

Hubs powder coated, nice new stainless spokes and wider alloy rims :)
Image

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#10 PostAuthor: scott reid » Thu Apr 12, 2012 7:49 pm

And here's the bike I had to sell to help fund the ever more expensive build :(
Image

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#11 PostAuthor: Pigford » Thu Apr 12, 2012 7:52 pm

Be well worth it in the end lad :wink:
And on the 7th day... Zeds were created!

scott reid
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#12 PostAuthor: scott reid » Thu Apr 12, 2012 7:56 pm

It has been Pigford, the bike is almost ready for the road, I'm just adding a couple of pictures each day or when I can be bothered.
Cheers

scott reid
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#13 PostAuthor: scott reid » Thu Apr 12, 2012 8:01 pm

Powder coated in in my favourite colour. Starting the re-build :)
Image

scott reid
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#14 PostAuthor: scott reid » Fri Apr 13, 2012 8:38 pm

Engine painted using PJ1 satin paint. There is nothing inside the cases, I just bolted it together to save masking up the mating surfaces etc.
Image
Image
There was a LOT of cash spent on the engine.... new camchain and liska billet guide sprockets, tensioner, valve guides, 1mm oversize stainless valves, honed barrells, rings, new clutch plates, alloy camcover end cap things etc. The valve guides and valve cutting was done by Debben.
Should be a good motor now.

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#15 PostAuthor: MCZ900 » Sat Apr 14, 2012 12:14 am

Looking nice mate
1973 Z1 and 1976 Z900


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