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Z1E 00038X Emerging from its Slumber

Work in Progress

Moderators: KeithZ1R, chrisu, paul doran, Taffus

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DogsbolloxofZ1B
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Z1E 00038X Emerging from its Slumber

#1 PostAuthor: DogsbolloxofZ1B » Mon Dec 28, 2009 2:01 pm

It's taken a while but this old '72 Z1 is beginning to emerge from its slumber. This bike was manufactured in '72 & more than likely on day 2 of the production run.
I'll share a few random images as I begin assembly.

Cylinder head: Missing fins replaced, combustion chambers repaired, new guides, seats, valves etc

CLICK on the cyl head image for slideshow

Image

Barrels: New STD liners, mating face ground etc..
Image

Image

Image

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DogsbolloxofZ1B
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#2 PostAuthor: DogsbolloxofZ1B » Mon Dec 28, 2009 4:27 pm

Image

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baz
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#3 PostAuthor: baz » Mon Dec 28, 2009 5:23 pm

very nice that pal, what paint have you used.

kawman736582

#4 PostAuthor: kawman736582 » Mon Dec 28, 2009 5:34 pm

very nice work and progress so far.looking good :D

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#5 PostAuthor: eastlondon » Mon Dec 28, 2009 7:04 pm

Always impressed by your handiwork.

Any "before" pics of the bike?

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#6 PostAuthor: applesz1 » Mon Dec 28, 2009 8:16 pm

Wow! Awesome! Looking forward to seeing the finished product. Keep the pics coming.
Stay upright and enjoy the ride.

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DogsbolloxofZ1B
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#7 PostAuthor: DogsbolloxofZ1B » Mon Dec 28, 2009 8:28 pm

baz wrote:very nice that pal, what paint have you used.


Baz,
I'll try to find out, its similar to the stuff Dog Cox uses.

Mike

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#8 PostAuthor: Keefleaf » Mon Dec 28, 2009 9:56 pm

Strangely enough it looks the Bolloxs :)
Just wondered if you used Etch primer? I`ve cleaned/Vapour blasted a set of cases,then sprayed with Thinners.then used PJ1 Satin black.Engine not in frame yet so wondered how it will stand up to stone chips/U.K.weather? To Etch or not to Etch?
should this be another thread? :oops:

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#9 PostAuthor: Big Fluff » Wed Dec 30, 2009 10:12 am

This is the paint to use in my opinion - Sperex Tough Black Satin.
A 'Super Tough Polyurethane Paint' they call it... and it's the dogsbollocks indeed.

Image

I have painted may engines and cycle parts with this stuff. It adheres to aluminium alloy based materials in the most unbelievable way.
I also always use this on fork legs and reservoirs in particular, because of its anti-stone chip properties, it's super tough indeed. After 28,000 miles I only have about 8 stone chips on the fork legs of my Suzuki VS800, which is rode in all weathers.!
I really can not reccomend it highly enough.! Even Paul Scanlon commented on how good the finish of the engine was on my Silver Saxon.... and he's a fussy bugger :lol: :lol:

As for application, I always warm the component to be painted, then clean it with Prosolve (brake spray). Warm the paint, then as soon as coat has been applied, immediately 'satinize' it with a hair dryer, and stick the parts in the house.

Will
Kawasaki H2C 750, ZRX1100R, H**** VF1000RG Rothmans, H**** VF500F2F, Suzuki GSXR750F Slabbie

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#10 PostAuthor: hillbilly » Wed Dec 30, 2009 10:17 am

looking nice already,keep it going. :lol: im glad its not just me that masks off the engine like that.have you got the front discs yet.as i have a pair that are stamped 7s.i believe that makes them 72 model.
push me shuv you.sez who sez me.
owing p.u.m. (76 z1b)(v reg z1r)

baz
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#11 PostAuthor: baz » Wed Dec 30, 2009 11:51 am

Big Fluff wrote:This is the paint to use in my opinion - Sperex Tough Black Satin.
A 'Super Tough Polyurethane Paint' they call it... and it's the dogsbollocks indeed.

Image

I have painted may engines and cycle parts with this stuff. It adheres to aluminium alloy based materials in the most unbelievable way.
I also always use this on fork legs and reservoirs in particular, because of its anti-stone chip properties, it's super tough indeed. After 28,000 miles I only have about 8 stone chips on the fork legs of my Suzuki VS800, which is rode in all weathers.!
I really can not reccomend it highly enough.! Even Paul Scanlon commented on how good the finish of the engine was on my Silver Saxon.... and he's a fussy bugger :lol: :lol:

As for application, I always warm the component to be painted, then clean it with Prosolve (brake spray). Warm the paint, then as soon as coat has been applied, immediately 'satinize' it with a hair dryer, and stick the parts in the house.
were do they sell it will ?
Will

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#12 PostAuthor: baz » Wed Dec 30, 2009 5:55 pm

cheers for that will, just orderd two tins pal. :D

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DogsbolloxofZ1B
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#13 PostAuthor: DogsbolloxofZ1B » Sun Jan 03, 2010 9:45 pm

There will be a slight delay in updates.. Cranks needs to be overhauled, I'll send it to Mr Applebee tomorrow and hope to resume work next week.

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paul doran
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#14 PostAuthor: paul doran » Tue Jan 05, 2010 11:30 pm

as usual Mike You really excel in these resto's
way too many Zeds

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DogsbolloxofZ1B
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Progress on Z1E00388

#15 PostAuthor: DogsbolloxofZ1B » Sun Feb 14, 2010 11:11 am

Crank delivered by Mr Applebee

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Offered into upper case, new rods on 1 & 4

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Camchain fitted and central bearing cap on

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Rest of the internals going in

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More to follow Monday.


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