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Piston ring compressor - Kawasaki special tool
Posted: Mon Apr 20, 2009 7:00 pm
Author: fredswat
Right guys I know I got a bit arse about the dissh washer incident but I hope you won't bear a grudge. Has anyone in the midlands ( Coventry area) got a Z1 piston ring compressing tool I am having the devils own job trying to get the barrel on. I have just broken one of the rings and fear the worst if I keep trying to use my fingers to compress the rings and push the barrels down at the same time. I would be happy to pay postage both ways if someone has one to lend to me or I could collect. Hope you can help
Posted: Mon Apr 20, 2009 7:14 pm
Author: Steve R
Have a look at this, I used Pigfords method

, worked a treat, and that was on a 1075 so there was no taper left on the barrells at all. Took about half an hour tops.
http://www.z1ownersclub.co.uk/forum/vie ... php?t=8793
Posted: Mon Apr 20, 2009 7:28 pm
Author: Ginger Bear
Fred,
The plastic/cable tie way looks like the way to go. I used some large hose type clips the last time I did it, but will use this method next time............. Oh and the dish washer incident

Let's say no more!
Posted: Mon Apr 20, 2009 9:05 pm
Author: Garn 1
Fredswat, if you do go down the road of using the "Kawasaki" ring compressor, be sure you get the correct one. Evidently, there are two (or more) sizes. That is >=1000cc pistons can't be compressed with the 900cc ring compressor. They each have their own patt number. I have seen the two different numbers mentioned on this forum not long ago.
As mentioned above, the cut-down, thick plastic bottle with the cable tie, is probably the way to go! You are probably fitting 1000 pistons into bored-out 900 barrels, where there is no taper left, to provide easy access for rings
RegardZ.
Posted: Mon Apr 20, 2009 9:54 pm
Author: RB
Garn 1 wrote:Evidently, there are two (or more) sizes. That is >=1000cc pistons can't be compressed with the 900cc ring compressor. .
There are THREE - Z650, Z1/Z900, Z1000

Posted: Mon Apr 20, 2009 10:04 pm
Author: FOZ1A
Fred
I did this last week -1015 into a bored out 903 barrel-no taper left.It took 2 of us to push the rings home using our fingers-bit fiddly but worked ok in the end!
foz