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flickering oil light
Posted: Sun Nov 15, 2015 5:57 pm
Author: ddg900
Took the A4 out for a ride a couple of weeks ago. Went really well, but on return to home I saw the oil light flicker on a couple of times, but only at low revs (below 2000rpm). Anything over that, no flickering. Fitted a replacement (genuine) oil pressure switch, took it out today - same thing. Only happens once I've done 5-10 miles and engine is up to temp. No visible leaks, no smoke from exhausts.
Oil and filter change was done last month, using OEM filter and Rock Oil Gamma 10W40 mineral oil.
So, next step - sump off, or "do they all do that" ?
any advice appreciated! thanks
Posted: Sun Nov 15, 2015 6:06 pm
Author: PAULJAC47
There is small hole in the switch innards that tends to clog up,take the switch out and check is clear,Kwak realeased a service bulletin years back to open up this hole if i remember right sure some one will confirm,,,also would check oil strainer filter is clear..Paul J
Posted: Sun Nov 15, 2015 6:18 pm
Author: Pigford
Not an uncommon thing!
Well worth an hours work taking off the sump & checking oil pump strainer - for peace of mind.
Modern oils do run "thinner" and at low revs when hot need less gap to flow - so a flickering light that goes off with a few more revs is not always a BAD sign.
Posted: Sun Nov 15, 2015 7:02 pm
Author: prowlerz1
Check the sight glass make sure you have enough in before anything else .
Posted: Sun Nov 15, 2015 10:32 pm
Author: RB
Pigford wrote:Not an uncommon thing!
Well worth an hours work taking off the sump & checking oil pump strainer - for peace of mind.
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Posted: Sun Nov 15, 2015 11:23 pm
Author: ddg900
Bl**dy hell - I hope mine doesn't look like that!
The new oil pressure switch does have the little hole in it, as did the one that was replaced. Sight glass checked, and oil level looks ok. Checked the workshop manual and made sure I put the recommended amount in, especially as I changed the filter at the same time.
Think it might be a good idea to whip that sump off and have a ganders, just to be sure.
Posted: Mon Nov 16, 2015 7:29 am
Author: Ginger Bear
Posted: Mon Nov 16, 2015 4:32 pm
Author: bedlow1
I had a similar thing on my Z1B flickering light at low revs., the filter was clear, changed the switch and was still happening. Dropped the sump and took the pump out. It turned out to be the Philips screws in the pump body had shook loose and one was sticking out slightly and was preventing the pump from turning properly. Worth a look if all else fails
Posted: Mon Nov 16, 2015 5:15 pm
Author: tlc
Ginger Bear wrote:It's not uncommon......
This was the sump plate from what was actually a very good bottom end.

Posted: Mon Nov 16, 2015 11:42 pm
Author: ddg900
thanks for all the info, guys - I'm currently reading-up and preparing a parts list for a sump off, oil pump screen clear and poss oil pump out for inspection job. Spent too long waiting for this bike to come along to let it self-destruct for want of a bit of extra TLC.

oil light
Posted: Tue Nov 17, 2015 9:20 am
Author: FOZ1A
Andy, if you need any help give me a ring.
foz
Posted: Tue Nov 17, 2015 10:39 am
Author: pertonpc
When the sump is off you would do well to replace any o rings between sump and engine cases - as well as the gasket.
I think on a 900 A4 there is a 91mm o ring part code 92055-052 that goes in there.
From Mark
Posted: Tue Nov 17, 2015 11:12 am
Author: jimmock
FFS, some horror stories there Guyz.
Posted: Thu Nov 19, 2015 12:04 am
Author: ddg900
foz and mark - thanks for the info and offer of help - much appreciated!
Posted: Thu Nov 19, 2015 1:21 pm
Author: Mark Stratton
I had the same flickering oil light following the rebuild of my engine when on tick over but if you revved it, it went out. turned out to be the 91mm 'o'' ring in the sump pan or lack of
Put it back in and hey presto no light.