Page 1 of 2
					
				Electrical issue.
				Posted: Thu Jan 09, 2014 5:36 pm
				Author: QITMAN
				Hi all
wonder if any of you fine folk can assist me with the reason my main fuse blowing on my 1976 kz900. It does not blow right away only after 20-30 miles?
Thanks in anticipation
Mick
			 
			
					
				
				Posted: Thu Jan 09, 2014 6:14 pm
				Author: Fred the Zed
				POSSIBLY its the Regulator / Rectifier overheating. Had a similar problem on a Firestorm a few years ago... Replaced the unit and problem was solved. Others here might have alternative solutions or know how to test the unit to be sure before splashing out for a new one.
Fred
			 
			
					
				
				Posted: Thu Jan 09, 2014 8:24 pm
				Author: chrisu
				good place to start - 13.6 to 14.2v about right - more can cause problems.
or vibration ?
			 
			
					
				
				Posted: Thu Jan 09, 2014 9:09 pm
				Author: QITMAN
				Thanks for the replies. I wanted experts to tell me what I sort of guessed might be the problem. Thanks again as I,ll start there and see how it goes.
Mick
			 
			
					
				
				Posted: Thu Jan 09, 2014 9:28 pm
				Author: Jay1969
				Also worth checking the wiring in the headlight cowl,
folks on here have experienced wires in there shorting out.
			 
			
					
				
				Posted: Fri Jan 10, 2014 7:11 am
				Author: QITMAN
				Good point 

 
			 
			
					
				
				Posted: Fri Jan 10, 2014 7:29 am
				Author: Taffus
				Main fuse terminals corroded, the usual culprit
			 
			
					
				
				Posted: Fri Jan 10, 2014 7:37 am
				Author: QITMAN
				Thanks Taffus, think I'll try that first as this is probably the cheaper option to start with.
			 
			
					
				
				Posted: Fri Jan 10, 2014 8:58 am
				Author: Big Fluff
				Check the white wire from the fusebox to the ign switch. Often they rub on the headstock or headlamp bowl. Also the insulation may look ok but wire strands break within causing higher resistance.
			 
			
					
				
				Posted: Fri Jan 10, 2014 9:23 am
				Author: Garn 1
				Most common place for cause of fuse blowing on Kz900 is wires from front brake pressure switch to (Jay1969) Head light shell.
That fuse box area always shows signs of heat also!
RegardZ.
			 
			
					
				
				Posted: Fri Jan 10, 2014 9:54 am
				Author: Pigford
				ALSO;
The 
Kill Switch can be a PITA   

 
			 
			
					
				
				Posted: Fri Jan 10, 2014 10:08 am
				Author: KeithZ1R
				Look at the fuse condition it will give you clues  

  if its disintegrated or vaporised the clue is a bad and direct short, discoloration or deformation in the element before fracture suggests a resistive leak that is weakening the fuse by overheating a good way of checking is to get your multi meter in series with fuse and see what current is passing through it ( the fuse ) its all good practise for 30 year old bikes  

 
			 
			
					
				
				Posted: Fri Jan 10, 2014 11:02 am
				Author: Jay1969
				Garn 1 wrote:Most common place for cause of fuse blowing on Kz900 is wires from front brake pressure switch to (Jay1969) Head light shell.
That fuse box area always shows signs of heat also!
RegardZ.
Garn, are you saying I'm a Head light shell?  
  
 
			 
			
					
				
				Posted: Fri Jan 10, 2014 12:27 pm
				Author: QITMAN
				Thanks men
this will give me some ammo to try and rectify the problem when I get back from Nigeria next week.
Thanks again.
Maybe paypal will then forward my membership fee from the UK as its not doing it from over here "the scam country of the world"???
			 
			
					
				
				Posted: Fri Jan 10, 2014 8:46 pm
				Author: Z1parR
				I hope you're not over there to collect a bike from a prince   
