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Stiff fuel tap

Posted: Wed Jul 25, 2012 7:14 pm
Author: DavidZ1R
Ant help here, the fuel tap on my Z1R is so stiff to turn, worried I might snap the lever at times, cleaned it out last week, put on new O ring put a touch of grease on the O ring put back together, fine nice and smooth, week gone by stiff to turn again? is it the modern fuel?

tap

Posted: Wed Jul 25, 2012 7:21 pm
Author: compo z1r
in a word YES :wink:

Posted: Wed Jul 25, 2012 8:22 pm
Author: KeithZ1R
try backing the holding/guide screw a wee bit see if that helps

Posted: Wed Jul 25, 2012 9:25 pm
Author: pertonpc
I think not fuel,

My original (1975) Z1 fuel tap was a little stiff to turn up to reserve setting but ok between on and off.

Fitted new genuine fuel tap - much smoother action between all positions.

Fuel did not change.

Conclusion - it's a wear thing. Will monitor and see how long new one takes to go stiff.

From Mark

Posted: Wed Jul 25, 2012 9:35 pm
Author: compo z1r
pertonpc wrote:I think not fuel,

My original (1975) Z1 fuel tap was a little stiff to turn up to reserve setting but ok between on and off.

Fitted new genuine fuel tap - much smoother action between all positions.

Fuel did not change.

Conclusion - it's a wear thing. Will monitor and see how long new one takes to go stiff.

From Mark


i thinks so lead was a wonderfull lube :wink: bring back 4 star :D

Posted: Wed Jul 25, 2012 9:40 pm
Author: z1bman
have you checked the condition of the screw that holds the lever to the tap as this normally wears + causes the lever to sit slightly of centre + bind on the outer edge of the tap

Posted: Wed Jul 25, 2012 10:03 pm
Author: Kev1R
For my Z1r, I have owned 2 fuel tanks for years -
Sometimes I use the smaller tank, as I prefer the appearance - and sometimes I fit the larger tank - usually for longer journeys.

The fuel tap on the smaller 3.1 gallon tank has, from new, always been a swine to turn.
The smaller tank also has a physically smaller tap which exaggerates the problem, as it gives you less leverage.

The larger 4.5 gallon fuel tank (which I am currently using) has always been silky smooth in operation. This is my most 'recent' tank which I have had since 1987.

I always thought this issue was just inherent in the small tank tap design.

Posted: Thu Jul 26, 2012 7:51 am
Author: kev edwards
This may or may not help but could it possibly be the O ring not be made of the correct material and the ethanol has made it expand? Food for thought.

Posted: Thu Jul 26, 2012 8:56 am
Author: jonhunt
Had this problem when I first got my Z1a. Fitted a new tap 10 years ago. No problems since. Its probably worn out. As far as the o rings go if the part is the wrong rubber it will swell in fuel.

Posted: Thu Jul 26, 2012 9:14 am
Author: scott
A pingel will sort all the problems out

Posted: Thu Jul 26, 2012 6:23 pm
Author: ADRIAN H
scott wrote:A pingel will sort all the problems out


+ 1, fit a pingel and forget about it.

Posted: Thu Jul 26, 2012 8:54 pm
Author: Bongoball
Fitted a Pingel HiFlow on my Z650.
What a beautifully made piece of kit!
Definately improved performance too.
Go for it!!! :lol: