Z1OwnersClub GB

been on before,but,i cant find it,so whats best way of cleaning out my tank,as there seems to be loads of very fine rust particles in it,heard tale of grit in tank with petrol and shake it.any suggestions will be welcome.

Wrap it well in bubble wrap or similar....

Whack in a few handfuls of limestone aggregate (won't make a spark)....

Wedge into a small concrete/mortar mixer & run until cleaned out

SIMPLES

Diluted brick/patio cleaner cleaner or diluted battery acid swill around until rust gone, wash out with lots of tap water, then rinse with de-ionised water dry out as quick as possible, fill with petrol and keep it full year round, Simpler.

kev edwards wrote:Diluted brick/patio cleaner cleaner or diluted battery acid swill around until rust gone, wash out with lots of tap water, then rinse with de-ionised water dry out as quick as possible, fill with petrol and keep it full year round, Simpler.

Thats my method too but i use Phosphoric acid instead, stuff called PH Down (on ebay) as it leaves a film over the metal preventing further rusting. Well i was told thats what it does & it seems to be true.

cheers lads,intresting stuff.

I used this on my J tank. Did a great job, but I did get the heavy rust off first using limestone pebbles and shaking the tank for hours.

http://www.agriemach.com/product_info.p ... ts_id=1062

Any time you use water or a water based solution it's best to use boiling water. That way when you come to tip it out the heat imparted into the steel helps dry out the residual moisture quicker.

Dark Skies wrote:Any time you use water or a water based solution it's best to use boiling water. That way when you come to tip it out the heat imparted into the steel helps dry out the residual moisture quicker.

+1, only i just used warm, not boiling

Dark Skies wrote:Any time you use water or a water based solution it's best to use boiling water. That way when you come to tip it out the heat imparted into the steel helps dry out the residual moisture quicker.

Tried that once, but i could'nt pick the tank back up till it went cold, kept burning me bloody hands,

VERY CAREFULLY grind the base of the tank from the top.

Once you get it split, you can clean and grind the inside of the tank and base with no obstruction at all.

Once you are happy with the finish, simply weld the seem together again.

If you are very lucky you might get away with touching up the bottom of the tank with a little brush with some Humbrol enamel.

Glad to be of some assistance.

Jimmock.

Electrolytic cleaning.

JFGFI - loads of articles; here's one:

http://www.altelco.net/~jacil/clay/motorcycle/KElecSetup.html

or

http://users.eastlink.ca/~pspencer/nsaeta/electrolysis.html

or

http://www.instructables.com/id/Electrolytic-Rust-Removal-From-A-Motorcycle-Gas-Ta/

jimmock wrote:VERY CAREFULLY grind the base of the tank from the top.

Once you get it split, you can clean and grind the inside of the tank and base with no obstruction at all.

Once you are happy with the finish, simply weld the seem together again.

If you are very lucky you might get away with touching up the bottom of the tank with a little brush with some Humbrol enamel.

Glad to be of some assistance.

Jimmock.

Jimmock have you thought about writing a book useful motorcycle/life tips and advice ??

hillbilly wrote:been on before,but,i cant find it,so whats best way of cleaning out my tank,as there seems to be loads of very fine rust particles in it,heard tale of grit in tank with petrol and shake it.any suggestions will be welcome.

Easy way that Ive just completely de rusted 2 gs750 tanks - 1 litre of halfords diluting rust eater (phosphoric acid based) fill tank to brim with the water / ruster soloution and leave for a couple of weeks,rinse well, hair dryer force dry and then a light petrol /oil wash

steve bowdler wrote:

jimmock wrote:VERY CAREFULLY grind the base of the tank from the top.

Once you get it split, you can clean and grind the inside of the tank and base with no obstruction at all.

Once you are happy with the finish, simply weld the seem together again.

If you are very lucky you might get away with touching up the bottom of the tank with a little brush with some Humbrol enamel.

Glad to be of some assistance.

Jimmock.

Jimmock have you thought about writing a book useful motorcycle/life tips and advice ??

YES,

I have loads of books, published by Cavendish Books.

It is the "With Jimmy" series.

Motorcycle Restoration with Jimmy.
Buying a used car with Jimmy.
Dealing with Divorce with Jimmy.
Anal sex for beginers with Jimmy.
Advanced anal sex with Jimmy.

ETC, ETC, ETC,


Jimmock.

and from todays BBC 7 day quiz,
CORRECT! It's aluminium foil. A cheap way to remove rust from steel is to rub it with aluminium foil dipped in water

The Aluminium oxides and the rust reduces to iron.

They use rust and fine aluminum powder to weld railway lines together.
The rust turns to liquid iron joining the ends together !

So try dangling some bacofoil in your tank.