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Camshaft end plugs.

Posted: Fri Apr 27, 2007 10:16 am
Author: Mark O C
Hi guys, hows things, not been around for a while, to much to do. I need some help, I put some new cam shaft end plugs in a Mk2 head, which had been bolted to an A1 bottom end, trouble is when you start up the one of the plugs pops out, they are Vesrah plugs that I got from Jeff in the states, so I assume they are ok. Anyone got any ideas on how I can stop them poping out?

Posted: Fri Apr 27, 2007 6:34 pm
Author: Pigford
Lot of people use alloy (APE) end plugs. These look good, are reusable ( :lol: ) and can't 'pop-out'.
Assuming its not knackered cams with loads of end float, could be pressure build up due to various things eg. worn valve guides (blow-past) !
Try sealing it in?

Posted: Fri Apr 27, 2007 7:25 pm
Author: Pigford

Posted: Fri Apr 27, 2007 7:31 pm
Author: Rich
Clean them off with acetone and put a drop of superglue on them to hold them in place until the rubber deforms

Posted: Fri Apr 27, 2007 9:26 pm
Author: Mark O C
I've got the APE ones on mine, but the guy i'm doing this for doesn't want to spend the 20 odd sovs on them which is why i ended up with the vesrah ones. Thanks for the link Pigford I'll keep an eye on them.

Posted: Sun May 06, 2007 8:44 am
Author: chrispyduck
Just had the end cap come out on my Z1a whilst riding; oil everywhere only noticed as i was slowing down and my boot was slipping off the footrest. My jeans are covered, even traces of oil on the seat :shock: Its in the garage now and will stick the next one in with glue.

I am hoping this is just a one off :wink:
Is this common :?:

Posted: Sun May 06, 2007 5:38 pm
Author: Steve S
Have recently fitted new cover gasket and end plugs on my Z1A,they did weep slighly for the first few rides out.
Have been re-torqueing the bolts each time till they settle down wouldnt want to lose one though.

Posted: Tue May 08, 2007 12:53 pm
Author: Bruce Sexton
No you don't want to loose one. I speak from experiance. Engine, leg and foot gets heavily covered in oil and the rest of the bike does'nt fair much better. Holds back the rust though.

Bruce

Posted: Tue May 08, 2007 7:52 pm
Author: chrispyduck
I ve literally stuck another rubber end cap in. Took it for a spin and thats now trying to come out. The bottom rounded edge is half out. :x
Whats going on :?

I really don`t want this to blow out again, i am still wiping oil from the bike. :cry:

However my right boot is completely waterproof now :)

Posted: Tue May 08, 2007 11:12 pm
Author: chrisNI
As has been mentioned you could get the metal ones fron Debben - you can get them in black too so they'll look stock.