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Engine fitting tips, is there an easier way?

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AndyZ1R
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Engine fitting tips, is there an easier way?

#1 PostAuthor: AndyZ1R » Tue May 27, 2008 8:43 pm

Hello all,

It will soon be engine back in the frame time again, i`ve done it a few times before and it`s always a real struggle. Are there any top tips to make it easier? Usually it`s a case of 2 people struggling to hold the bloody thing (how feckin heavy!!), and lifting it in with lots of scraped knuckles and scraped frame. I was thinking of somehow using a trolley jack and blocks of wood etc, but if anyone has any advice it would be much appreciated!

Andy

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z1bnackerkwacker
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#2 PostAuthor: z1bnackerkwacker » Tue May 27, 2008 8:45 pm

Engine on side on matress and lower bike on seems to be easiest :wink:
That's what i'll be doin' in winter..

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DogsbolloxofZ1B
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#3 PostAuthor: DogsbolloxofZ1B » Tue May 27, 2008 9:34 pm

Strategically placed bit of 4"*2" to keep the engine off the ground and away you go with the frame over engine technique. Easy with 2 pairs of hands.

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Dark Skies
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#4 PostAuthor: Dark Skies » Tue May 27, 2008 9:54 pm

I also use strategically placed foam pipe insulation (plumbing section of B&Q) to cut down on those annoying scrapes and scratches to the frame.
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RALPHARAMA
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#5 PostAuthor: RALPHARAMA » Tue May 27, 2008 9:58 pm

My preference is to fit the engine into a rolling chassis. I always cover her tender little bits with rags. You really want two folk who know what they're doing, but I wouldn't put the head and barrels back on 'til the motor is back in the frame. Much easier that way. IMHO :D
Ralph Ferrand
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Al
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Heavy? no

#6 PostAuthor: Al » Tue May 27, 2008 10:17 pm

Here's an idea half wit, let me put it in like i took it out and you can stand there barking orders and eating jaffa cakes like before. Job done.

AL
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Al
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#7 PostAuthor: Al » Tue May 27, 2008 10:21 pm

Alternatively got yourself a big hamacost.

Before you ask they are about £7.99 from B&Q
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mikey
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#8 PostAuthor: mikey » Tue May 27, 2008 10:27 pm

Al next time i want an engine put in you could do mine and ill happily
stand there and watch, eat jaffa cakes, and give orders, seriously i find it
easiest with the head off just gives you more room i find as long as the mate helping you dont lift it by the barrels :shock: not forgeting rags etc to protect the frame
Making the world a shiny place with a factory finish

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AndyZ1R
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#9 PostAuthor: AndyZ1R » Tue May 27, 2008 10:39 pm

Thanks for the replies, Jaffa cakes and loud hailer it is then! Oh and a hack saw for the frame. :lol:

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mikey
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#10 PostAuthor: mikey » Tue May 27, 2008 10:43 pm

Tempting andy init to cut a bit out :lol: make it easier wouldnt it
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Ed Z1-R
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#11 PostAuthor: Ed Z1-R » Tue May 27, 2008 11:24 pm

Its either hump a half built motor into the frame OR lower the chassis onto a full rebuilt motor :wink:


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