Hello Guest User,

Please feel free to have a look around the forum but be aware that as an unregistered guest you can't see all of it and you can't post.

To access these 'Registered Users Only' areas simply register and login.

Fork Springs

Need help restoring, building, or finding then try here.

Moderators: KeithZ1R, chrisu, paul doran, Taffus

Message
Author
User avatar
Rhencullen
100Club
100Club
Posts: 257
Joined: 26th Jun 2011
Location: Lincolnshire

Fork Springs

#1 PostAuthor: Rhencullen » Fri Nov 02, 2012 10:58 pm

Can anybody clarify which way in that 'progressive' fork springs go in the stanchion :??

There is currently a debate on the GPZ forum regarding this, as the generally accepted norm, is to have the 'tighter coils' at the top of the fork leg...... but nobody has come up with a convincing reason why this should be, and confusion reigns :shock:

Why do you think that the force comes up from the bottom of the spring? Surely the force equally comes down from the top compressed by 300kg+ of motorcycle and rider

Also lets imagine the spring compressing... Do you think that force of the spring compresses one coil at a time before being passed onto the next coil or is the force spread evenly throughout all the spring coils at the same time.

And finally let's imagine compressing a spring in a giant bench vice. Would the spring compress from the moving jaw end of the vice or the fixed end? Or would it be both ends at the same time?



Image
1984 GPZ900R A1

2002 ZRX1200S

1981 Suzuki GS1000G + 1977 GT750B

User avatar
Z903
100Club
100Club
Posts: 434
Joined: 23rd Jan 2010
Location: North of the South Island - Australia
Contact:

#2 PostAuthor: Z903 » Fri Nov 02, 2012 11:09 pm

I've seen this debate before....
but I've put mine tight coils to the top, whatever that's worth :lol:

User avatar
z1000puddin
Custard Cream
Custard Cream
Posts: 918
Joined: 23rd Jul 2011
Location: Aberdeen,Dyce

#3 PostAuthor: z1000puddin » Fri Nov 02, 2012 11:18 pm

Tight rings to top - me also

stu
Zed til Dead

tricky
100Club
100Club
Posts: 123
Joined: 15th Nov 2009
Location: tyne and wear

springs

#4 PostAuthor: tricky » Sat Nov 03, 2012 7:24 am

hi rhen, i am running koni shocks, and koni front progressive springs, as the tight coils were at the bottom on the rear shocks, i put the front springs in the same way, with the tight coils to the bottom.

i wish there was some company that made linear springs for these old bikes, suited to you body weight, as i think these progressive things, are all made at the same place, somewhere in tingtong land, and packeged up for different brands.
as there is no indicated spring rate they must be a compromise/ or wrong all together. bye for now tricky

User avatar
Z1parR
Hardcore
Hardcore
Posts: 4901
Joined: 11th Oct 2009
Location: Chorley Lancs

#5 PostAuthor: Z1parR » Sat Nov 03, 2012 8:41 am

Always tight to your bottom :shock:
0172 . Geoff Parr

User avatar
Pigford
Hardcore
Hardcore
Posts: 13314
Joined: 2nd Jan 2006
Location: North Dorset

#6 PostAuthor: Pigford » Sat Nov 03, 2012 9:05 am

The tight coils are at the top - as the metal mass is denser - so in theory (mine) there's less "unsprung weight" :wink: If the mass is lower down, it's near the wheel centre :!:
And on the 7th day... Zeds were created!

User avatar
zed1015
Hardcore
Hardcore
Posts: 2319
Joined: 2nd Nov 2005
Location: Somewhere between Scunny and Goole.

#7 PostAuthor: zed1015 » Sat Nov 03, 2012 10:44 am

Common engineering practice dictates that the tightest coils should be furthest away from the compressive force ( i.e at the top of the fork ) as they would be the last ones to compress.
However in reality the compressive force is spread equally from both ends and they will work just as well no matter which way they are installed. .

User avatar
Rhencullen
100Club
100Club
Posts: 257
Joined: 26th Jun 2011
Location: Lincolnshire

#8 PostAuthor: Rhencullen » Sun Nov 04, 2012 9:40 am

Thanks for the info guys - although I think we'll leave it as we found it..... ie most people put the tight coils at the top, but in the real world, it doesn't really matter.
1984 GPZ900R A1



2002 ZRX1200S



1981 Suzuki GS1000G + 1977 GT750B

gray
100Club
100Club
Posts: 198
Joined: 22nd Mar 2006

#9 PostAuthor: gray » Tue Nov 13, 2012 7:16 pm

An engineer once told me that the tight coils should go at the stationary , not the moving side. - like pigford says , it's an inertia issue
gray

User avatar
Pigford
Hardcore
Hardcore
Posts: 13314
Joined: 2nd Jan 2006
Location: North Dorset

#10 PostAuthor: Pigford » Tue Nov 13, 2012 8:29 pm

gray wrote:An engineer once told me that the tight coils should go at the stationary , not the moving side. - like pigford says , it's an inertia issue



....but I suppose in reality, it won't make the slightest difference either way :!:
And on the 7th day... Zeds were created!

User avatar
Rhencullen
100Club
100Club
Posts: 257
Joined: 26th Jun 2011
Location: Lincolnshire

#11 PostAuthor: Rhencullen » Tue Nov 13, 2012 9:37 pm

Pigford wrote:....but I suppose in reality, it won't make the slightest difference either way :!:


To be fair guys, I posted this issue on a couple of forums, and got this response from my VFR friends

Alan wrote:What does the manual say? Or are these after market replacements for original linear springs? In which case what do the fitting instructions say?

The argument that having the tighter coils at the top will reduce the unsprung weight sounds right but I'd be surprised if you can actually notice the difference in the real world. Something that you're more likely to notice though is messing up the air gap. Because the oil level is usually set without the springs in it relies on the the springs displacing a certain amount of oil to give a certain air gap. The oil level is therefore specified for the springs being in a particular way up and I suspect a messed up air gap will be more noticeable than a couple of ounces of extra unsprung weight.


The VFR has progressive* springs fitted as standard. The 750 and 800 have the tighter coils down but the VTEC has the tighter coils up according to the service manuals. So it obviously depends on how they're designed to go and that's probably connected to oil level

* Strictly two-rate linear but one end is wound tighter than the other.


I think that this is the best point , as they are aftermarket springs and the fitting instructions are fairly vague and don't specify fitment .

tricky wrote: i wish there was some company that made linear springs for these old bikes, suited to you body weight, as i think these progressive things, are all made at the same place, somewhere in tingtong land, and packeged up for different brands.
as there is no indicated spring rate they must be a compromise/ or wrong all together.


Fair point though Tricky........
1984 GPZ900R A1



2002 ZRX1200S



1981 Suzuki GS1000G + 1977 GT750B

User avatar
pertonpc
ZedHead
ZedHead
Posts: 1036
Joined: 3rd Sep 2009
Location: Gloucestershire
Contact:

#12 PostAuthor: pertonpc » Tue Nov 13, 2012 10:11 pm

My Z1-B had the tighter coils to the top when I stripped it down.

I'm pretty sure I was the first one since the factory to disturb them judging by the rest of it.

So that's how I replaced them. Can't remember seeing any tighter coils on my 650 springs but that was a while back.

from Mark
Z1-R D1, Z650 B2, Z1-B & ZRX 1200 A1P Catch 'em if you can at www.Zedrider.co.uk


Return to “Bike Help”

Who is online

Users browsing this forum: No registered users and 13 guests