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Building my bike workshop

Talk about all your non-Zed or even Kawasaki bikes here.

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j.wilson
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Building my bike workshop

#1 PostAuthor: j.wilson » Sun Feb 19, 2012 10:36 am

I thought I’d also post my shed construction adventure.

I build my project bike in my back room, but the growing family needed the space so I had to relocate to the shed.

hmmm

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This is my shed- ….it’s not my dream workshop. Small and damp.

I decided to replace it.

Things are never that simple, I decided to get rid of the old wooden shed too, and re-model the car port too.

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First I knocked down the wooden shed and dismantled the car port.

I dismantled the whole car port and using the bits reassembled it to a different design. I removed the central post from between the two bays and fitted a long beam (two 6 x 2 beams bolted and glued together) to support the roof in a single span.

Now I I knocked down the old block shed. Wife got a bit stressed when I was standing on the roof bashing the walls in. It remained standing with surprisingly little wall left.

I realised at one point that the old garden wall was swaying quite badly- the old shed was providing a lot of support to it.

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I put all the stuff into a skip.

Isn’t the internet great?

I found some asbestos in the shed ceiling- it looked like hardboard but wasn’t. On the back was some ident numbers and I searched the web to work out what I should do. It turned out what I thought was “asbestosâ€￾ was just cement sheet and so could go in the skip with the other stuff.

Eventually I had a clear site.

Looking at the big old garden wall I decided to do a little pointing to stop it rotting further. I decided to put the shed right up against the wall to give the wall some support. I’ll tar the back face of the shed to make it waterproof as I put it up.

First thing to put down was a new concrete base. This was a little more complicated than it needed to be for a couple of reasons. 1) the base was more than 9 feet from the gate so the mixer lorry couldn’t put its load directly in and 2) I needed a shallow “pitâ€￾ in the floor.

The end fence is owned by the council, but as it was a concrete panel fence I decided that the best course of action would be to simply lift out some of the sections so that the mixer could pump directly onto the base. I made a big old A frame crane thing from the roof timers of the old shed and equipped with some tie down straps which I slotted between the panels I could hang on the end of the lifting frame and lift the concrete panels away without a problem. Actually it was really easy.

What was not so easy was the pit.

My new shed is not that big- I can’t get the bike lift in, and the ramp fitted, and have a bike length in front of the ramp to push the bike on. I experimented on several occasions but couldn’t get it all to fit- even if I used the open door. Actually the lift only just fitted with space around it (when up) if I put it in on the diagonal.

To get around loading the bike I decided to let the bike lift into the floor- so when it was down it was flush to the floor surface. That way I could roll the bike onto it from any angle.

All I had to do was mark on the ground the exact position of the pit I needed (on the diagonal) an then shutter it. Oh, and add enough concrete so it was deep enough to make the lift flush with the floor of the shed I didn’t yet have.

After lots of research and thinking- I cut the slot in the old shed base and shuttered the new hole and then the whole shed profile.
I put a piece of timer against the big wall that represented the depth of the concrete- that way I had a surface for the tamping bar.

I fitted a damp proof membrane and the mixer came along one morning and poured 3 ½ cubic meters of concrete.

It was slightly more than I needed and so I made a little ramp outside where the door would be to help me get the bikes in and out (it was a curved ramp so that the exhaust doesn’t ground out).
So here it is, ready for the shed.

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z650/1400 bonneville hybrid.

HOGGY

#2 PostAuthor: HOGGY » Sun Feb 19, 2012 11:40 am

What a great start good luck with your build

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#3 PostAuthor: Zed man » Sun Feb 19, 2012 3:45 pm


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#4 PostAuthor: j.wilson » Sun Feb 19, 2012 4:43 pm

I got the shed from Tiger sheds, great quality and price. I also went for the felt shingle option. 44mm solid wall, double glazing, t&g floor and roof. They seem to also have at 10% off sale most of the time.
The shed arrived some 3 weeks later just when they said.

First move was to unwrap it and move it out of the carpark.

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I had to stack it twice as it was packed so that the stuff you need first (floor) is on the top.
Next job was to paint all the underside of the floor to protect it and then cut the hole for the bike lift. I put DPC under all the floor joists and around the edge so that rainwater run-off didnt run under the shed.

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Once in place and all squared up the walls go up surprisingly quickly.

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You have to put the doors and windows in as you build as they can’t be dropped in from above.

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Finally the roof- all on day 1. I put the plastic sheet that the shed came in to cover the roof incase of rain.
Last edited by j.wilson on Sun Feb 19, 2012 4:54 pm, edited 1 time in total.
z650/1400 bonneville hybrid.

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#5 PostAuthor: j.wilson » Sun Feb 19, 2012 4:52 pm

Had to do a bit of painting on the house- health and safety always my highest priority.

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How many maveriks does it take to change a lightbulb?

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#6 PostAuthor: j.wilson » Sun Feb 19, 2012 4:58 pm

Next, on went the roof tiles. The shingles come in packs- this type do not need an under layer- they are self adhesive so bond to each other and the roof. Its just a matter of cutting and nailing them on as per the instructions.

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It takes a pretty long time, but by the end of the second day it was done.

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I laid another 19mm OSB layer on the floor for strength.
I even dragged my bike lift in to see if it would fit. I fitted a cable under the floor to allow me a power supply to the lift- no trip hazard when working.

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Success!
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#7 PostAuthor: StevieT » Sun Feb 19, 2012 6:10 pm

I think you've posted this article in the wrong forum. It belongs in Top Shed not Bottom Shed! Looks awesome and love the cutout for the lift.
Z1A

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#8 PostAuthor: j.wilson » Sun Feb 19, 2012 7:12 pm

Next I fitted 50mm thick insulation panels on the underside of the roof, and then panelled the underside with thin MDF so that I wouldn't get any air circulation above the insulation to create condensation.

Now for the controversial bit-
I decided that the most important thing about this shed is going to be the storage in it. I need loads otherwise it will always look a tip. I wanted to fit a “loftâ€￾ in the roof space but soon realised that this would put a “setâ€￾ in the roof trusses over time. So my solution was to fit a couple of the smallest RSJs I could find.

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They simply rest on chocks bolted thru the shed walls. I can hang my storage on this without the roof sagging.

As for storage I decided to make 3 shelves, two fixed either side and one central one. There would be a 12â€￾ gap between the central one and the side ones- I’d use that gap to fit the lights.
The important thing is that the lights will be on hinges so they can drop out the way and I can slide the central shelf across 12â€￾- leaving a 24â€￾ gap on the other side to access the stuff above. Simples.

Making the central shelf

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Side shelves in

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#9 PostAuthor: jimmock » Mon Feb 20, 2012 9:06 pm

Excellent step by step guide.

The ONLY thing I need to say is TOO MUCH WINDOW area.

Security is PARAMOUNT!!!


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#10 PostAuthor: eastlondon » Fri Feb 24, 2012 9:49 am

Nice shed. Not sure about the rsj's and how they are seated. I would have used 6 inch or 8 inch timber floor joists.
You need to consider that in the event of something falling onto your shed , such as the wall, and causing the roof to collapse, the weight of the steels could cause damage to your bikes. Make sure you always wear a hard-hat and Hi-vis jacket.

Seriously. I would look at the way the steels are seated and modify as you only have 2 inches bearing on each end .

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#11 PostAuthor: j.wilson » Fri Feb 24, 2012 9:57 am

2"?

Each post is 4" square, and held with 4 bolts. The wall timbers are also "keyed" into the roof beams to stop the walls from speading.

There really is nowhere for these to go, the bolts are only in shear.
z650/1400 bonneville hybrid.

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#12 PostAuthor: hal » Fri Feb 24, 2012 12:22 pm

Compared to my shed that’s an alpine lodge :xbou

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#13 PostAuthor: j.wilson » Fri Feb 24, 2012 1:13 pm

Do you think I should always wear lederhosen when working on my bike? Perhaps one of those hats with a feather on it?
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#14 PostAuthor: RogerJ » Fri Feb 24, 2012 2:13 pm

j.wilson wrote:Do you think I should always wear lederhosen when working on my bike? Perhaps one of those hats with a feather on it?


http://www.youtube.com/watch?v=FxU71xWUlQs
Roger

Ex Fat Rabbit

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#15 PostAuthor: j.wilson » Fri Feb 24, 2012 3:52 pm

well, he's never gonna get that bike finshed if he keeps fannying about in front of the shed.

No wonder some of the projects on this forum take so long if this is what they are like.
z650/1400 bonneville hybrid.


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